2023 Shanghai Swan 3000 Ton/Year Copper Rod Continuous Upcasting Plant for Copper Rod Upcasting Machine

Product Description

 

Upward Continuous Casting Unit of Oxygen-free Copper Rod

Product Description

Up Ward Continuous Casting Machine is a new technology to produce oxygen free copper rod, tube, and flat billet at a rewet length. lts production of oxygen free copper rod and profiles and featured with high conductivity and 
low oxygen content. Compare with some traditional technology. This new method is lower in capital investment, easy to operate with, economic in producing. high qulity in 
production, flexible in changing production size no pllution to eviroment.

Copper cathode (panel) →induction furnace(copper melt→reduction→molten copper holding)→casting 
mechanism casts rod (copper crstalize and become solild)→Take-up→Sale productionor for further process.
 

Componets of Up Ward Continuous Casting Machine

1	Induction Furnace System
2	Induction Furnace Control System
3	Casting Mechanism
4	Servo Control System
5	Position Limiter(tensioner)
6	Take-up Machine
7	Water Cooling System
8	Temperature Measuring System
9	Material Feeding Unit

Equipment layout drawing

For customers of newly built factories, we can design equipment layout plans and produce drawings according to the size of the customer's site, better solve the problem of site layout for customers, accelerate project start-up and shorten construction period.

NO	MODEL	CASTING STRANDS	CASTING DIAMETER(mm)	ANNINAL CAPACITY(ton	POWER CONSUMPTION/TON(k Wh/t)
1	SL06-Q2B-S-B-8/20	6	8-20	3000	≤350
2	SL10-QL-S-B-8/20	10	8-20	5000	≤330
3	SL10-QL-S-B-12.5/30	10	12.5-30	6000	≤320
4	SL14-QG-S-B-12.5/30	14	12.5-30	8000	≤320
5	SL16-QWB-S-B-12.5/30	16	12.5-30	10000	≤300
6	SL20-QW2B-S-B-12.5/30	20	12.5-30	12000	≤300

Detailed Photos

Upcasting main components

Upcasting spare parts and Consumables

Upcasting raw materials and finished products

Furnace Building

Upcasting production Process and Shipping

Product Parameters

 

Technical specifications
Equipment model	SL06- Q2B-S-B-8/20
Annual capacity	3000t
Structure of furnace	Two-body combined furnace(one melting furnace and one holding furnace)
Strands of casting rod	6
Diameter of casting rod	φ8mm~φ20mm
Upward speed	0~2600mm/min
Upward pitch	3~6mm adjustable
Traction frequency	0~800/min
Traction method	Single servo motor traction
Working hours per year	7920h
Take up coil specification	φ900×φ1550×800 (mm)
Take-up weight	≤3000kg
Rated voltage	380V, 50Hz
Installed capacity	325kVA
Speed of copper melted	400kg/h
Max power	180~200kW
Consumption for one ton copper rod	1) electricity:≤350kWh/t
	2) charcoal:≤15kg
Take up method	Automatic coiling and traversing
Material feed	Cathode plate feed by electrical cantilever
Driving method of the upward casting system	It is driven by AC servo motors and through the precision planet gear reducer. The rigid joint shaft makes the traction roller driven by fits. The traction rollers are driven by in-phase gear belt without interruption.
The clamp method of upward casting copper rod	Pressed by pneumatic cylinder
The control method of servo motor	Controlled by touch screen
Furnace electrical operation	Electric voltage regulator(with three-phase balance)

 

Company Profile

    SWAN INT'L , based in Shanghai , is the manufacturer and exporter of wire , cable and its manufacturing equipments ; the company also provides the consulting service for international bidding projects, Chinese supplier sourcing service for the industrial products supply chain development .
    The company has developed its business with more than 100 overseas clients in more than 20 countries and regions such as Germany,Italy, Brazil, Southeast Asia, Russia, Turkey, the Middle East Region , Africa, etc.For wire and cable industry , the company provide the overall whole factory technology solutions for wire and cable companies , including the whole factory tailor made technical design , manufacturing equipment technology consulting service , equipments selection and innovation. We supply wire and cable products and OEM service .
Our equipments includes :full line for copper rod up-casting manufacturing,Tandem line for CAT5/6/7 series and coaxial cable manufacturing,Equipment units for Drawing/Stranding/Bunching /Extrusion .Our wire and cable products includes : Power cable,telecommunication cable , Enameled copper ( aluminum ) wire ,etc .
    China government's new " Road and Belt " policy , provide one brand new chance for industry manufacturing capacity cooperation with overseas country and regions .By this new policy ,Shanghai SWAN INT'L sincerely hope to establish and develop long-term , mutual benefit relationship with you in the future .

 

Packaging & Shipping